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ATEX inspection checklist

ATEX inspection checklist

Stay consistent and thorough during hazardous area inspections with this checklist. It supports you in keeping your reports accurate and organized for audits.

Use this template
or download pdf
ATEX inspection checklist

Stay consistent and thorough during hazardous area inspections with this checklist. It supports you in keeping your reports accurate and organized for audits.

Use this template
or download pdf

About the ATEX inspection checklist

Professionals working in hazardous environments rely on structured documentation to maintain ATEX compliance. This ATEX inspection checklist gives you and your team a reliable structure for recording equipment conditions, safety system reviews, and zone classifications. You can use this template to keep your documentation audit-ready and make sure every component meets safety standards.

Key elements of the ATEX inspection checklist

Here’s what’s included in the checklist:

  • General equipment details: Start with the basics: what you’re inspecting and where. You need fields for equipment ID, description, and protection type to make sure each inspection is tied to the correct certified device and classification.
  • Installation and maintenance status: This section helps you track the physical condition of enclosures, check cable sealing, and confirm earthing. It gives you a clear record of potential wear or risks before failures occur.
  • Hazardous area classification: Define the zone, gas group, and temperature class. This part ensures the equipment matches the exact classification of its environment.
  • Functionality of safety systems: Test shutdown systems, gas and dust detection, and alarms. These checks help you validate that critical controls are active and responsive when you need them most.
  • Documentation and compliance: Include space to confirm certifications, risk assessments, and manuals. Use this to stay audit-ready and reduce compliance gaps across locations.

Best practices for using the ATEX inspection checklist

An ATEX inspection checklist helps reduce human error, maintain consistency across teams, and provide real-time data. Here are a few best practices to maximize it.

First, standardize inspection routines across all teams and locations. Use the same template format every time to avoid inconsistencies and make trends easier to spot later in the analysis. Add clear descriptions, select predefined response types, and train staff to record findings in the same structured way.

You can also include photo and signature fields. This adds accountability and evidence to your inspections, especially for working with third-party contractors or during internal audits. You create a verifiable trail without additional paperwork.

Another option is to assign action tasks directly from the checklist when you spot issues, whether it’s a faulty seal or an outdated risk assessment. That way, you go beyond documentation and actually drive timely maintenance and compliance follow-ups.

Streamline your ATEX inspections with confidence

Gain control over your inspection process by starting with a structured template that’s built for high-risk environments. With predefined fields for zone classification, safety checks, and equipment status, you minimize missed steps and create documentation your team can actually rely on. Assign roles, capture images, log actions, and track recurring issues, all in one form.

Related categories

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Preview of the template
entity_item!!!
Page 1
General Information
Facility Name
Inspection Date
Responsible Person
Equipment Information
Equipment ID
Equipment Description
Explosion Protection Type
Equipment Category
Equipment Group
Installation and Maintenance
Enclosure Condition
Cable Entries Sealed
Earthing Resistance Tested
Maintenance Log Up-to-Date
Spare Parts Available
Hazardous Area Classification
Zone Classification
Gas Group
Temperature Class
Dust Layers Present
Dust Layer Thickness
Safety Systems
Emergency Shutdown Functional
Ventilation System Functional
Gas Detection System Functional
Dust Detection System Functional
Alarms and Interlocks Tested
Documentation
ATEX Certification Available
Risk Assessment Updated
Hazardous Area Drawing Available
O&M Manuals Available
Training Records Available

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Access a complete set of resources aimed at maximizing safety, quality, and operational excellence, including detailed guides, related templates, and real-world use cases.

Topic guides

Read in-depth guides covering key topics related to this article.

Chemical hazards: A mandatory risk assesment guide (with examples for businesses & industries)Combustible dust: A comprehensive hazard prevention guideHazard communication program: A guide for workplace safety
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Frequently asked questions

What does an ATEX inspection typically include beyond equipment checks?

In addition to examining the condition of equipment, a thorough ATEX inspection often reviews procedural controls, maintenance logs, staff training records, and even ventilation performance. Inspectors might also look into how changes in the environment, like increased dust levels or changes in temperature, affect explosion risk.

Who is responsible for conducting ATEX inspections in a company?

Typically, a certified ATEX inspector or a trained electrical technician within the company carries out these inspections. However, responsibility doesn’t stop there. Site managers and HSE officers should also oversee that they conduct inspections on time, document properly, and follow up with corrective actions. Some companies also hire third-party specialists for impartial reviews.

What’s the difference between ATEX zone 1 and zone 2 in inspections?

Zone 1 is a location where an explosive atmosphere is likely to occur during normal operation, while Zone 2 only sees such atmospheres in abnormal conditions. When inspecting Zone 1, the level of scrutiny is higher. Equipment needs stricter certification and closer monitoring. Zone 2 inspections still follow ATEX standards but may focus more on conditional risks and backup systems.


This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.
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