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Crane inspection checklist

Crane inspection checklist

Use this checklist to stay on top of safety-critical components like wire ropes, hooks, and motors. Conduct thorough, consistent inspections that keep your cranes operating efficiently.

Use this template
or download pdf
Crane inspection checklist

Use this checklist to stay on top of safety-critical components like wire ropes, hooks, and motors. Conduct thorough, consistent inspections that keep your cranes operating efficiently.

Use this template
or download pdf

About the Crane inspection checklist

Conducting a thorough crane inspection is key to ensuring safety and compliance on a job site, and using a crane inspection checklist will streamline the process for you. This template allows you to document the condition of vital components like hoists, wire ropes, motors, and more.

With a structured approach to each inspection, your team’s reports can be consistent, actionable, and compliant with industry standards, saving both time and reducing risks.

How to use the crane inspection checklist

Follow these steps to integrate the checklist seamlessly into your team’s workflow:

  1. Customize the checklist. Before your first inspection, edit the template in the Lumiform app to fit your specific crane model and site requirements. Adjust fields for components like the hoist, wire rope, motors, and limit switches so every key part is covered.
  2. Assign roles. Delegate tasks by assigning the inspection to your safety officer or maintenance team directly within the app. Clear role assignment streamlines the process, making sure that everyone knows their responsibility.
  3. Complete inspections in real-time. Your team can easily access the checklist via mobile devices on-site, filling in details such as wire rope condition, hook safety, and gearbox status. Photos, signatures, and comments can be added instantly, providing accurate, real-time data.
  4. Track and manage actions. If any component is marked “at risk” or requires repair, the system can generates action tasks. This way, potential issues are addressed promptly, reducing downtime and enhancing safety.
  5. Analyze and report: After the inspection, review the collected data with the app’s analytics features. You can track recurring issues, monitor equipment health over time, and generate instant reports for audits or management meetings.

Best practices for using the crane inspection checklist

Here are some tips for making the most out of your checklist.

During each inspection, always verify the crane’s load limits. This helps prevent overloading, which can lead to expensive repairs or safety risks. Checking load limits also reinforces compliance with safety standards, preventing accidents.

It’s also crucial to get detailed photos of any wear or damage. Photos not only provide visual proof but also make it easier to track component deterioration over time. This is especially helpful for cross-checking future inspections and creating a historical log for audits.

Once issues are found, assign action tasks immediately. Delaying maintenance or repairs can lead to higher risks. You can assign tasks directly through the checklist system, which streamlines communication and ensures that problems are addressed before they escalate.

Get started with Lumiform’s crane inspection checklist today

Make crane inspections smoother and more efficient by downloading our checklist, tailored for thorough safety checks. With sections for documenting everything from wire rope conditions to load limits, you’ll easily keep track of key details. Delegate tasks for immediate repairs and keep your equipment safe and aligned with standards.

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Preview of the template
Hoist Details
Hoist Details
Crane identification number
Maximum Rated Capacity Working Load Limit
Time on site
Job number
Hour meter reading
Date of Manufacture
Photo of the hoist
Any other comments
Hoist
HOIST
Wire Rope condition
Wire Rope Guide condition
Wire rope drum is free from any backlash play.
Hook and safety catch
Wire Rope Anchor
Sheave radius and condition
Working height limit switches
Working height limit switch Adjustment
Hoist motors
Air gap
Couplings
Transmission is free from noise and vibration
Gear box is free from Oil leaks
Mountings
Overall visual condition10=Good.1=Bad
Cross travel
CROSS TRAVEL
Cross travel wheels
Overall wear condition.10=good.1=bad
Cross travel guide rollers
Transmission is free from noises and vibrations
Overall Wear condition. 10=good.1=bad
Couplings
Gears and keyways
Cross travel Motors
Air gaps
Gear box is free from Oil leaks
Mountings
Cross travel buffers
Cross travel Limit switches and control sensors
Long travel
LONG TRAVEL DRIVES
Long travel wheels
Overall Wear condition.10=good.1=bad
Transmission is free from noises and vibrations
Wear condition. 10=good.1=bad
Couplings
Gears and keyways
Motors
Air gap
All gear boxes free of Oil leaks
Mountings
Long travel buffers
Limit switches and control sensors
Electrical
ELECTRICAL
Collectors
Collector shoe condition.10=good.1=bad
Busbar
Busbar signage
Control box condition
Control box
Contactors and control electrics
Cables and catenary
Pendant / radio TX
Isolators
Isolator signage
Tow arm and trolleys
Structure
Structure
Year of Manufacture or when the last 10 year inspection was completed
Hoist is over 10 years old
Has a continued safe operation inspection been completed
the following is an extract from the Australian Standards. 1418. This crane is now outside of the Australian standards and should be tagged out until remedial action can be performed that meets the below standard 7.4 ASSESSMENT FOR SUITABILITY FOR CONTINUED SAFE USE 7.4.1 Assessment for continued safe operation Cranes that have reached the end of their design life shall be assessed to ensure their suitability for continued use. Where the design life is unknown, this assessment should be carried out at 10-year intervals for the mechanical components and at 25-year intervals for the structure. The assessment shall also be undertaken where maintenance records indicate repeated failures of any critical component or where the crane has been subjected to an overload greater than 10% of the safe working load for either or both the structure and hoist.
Is the crane in suitable condition to return into operation safely
Crane has been removed from service and is now TAG OUT.
How old do you think the crane may be
Is the crane looking and performing in a manner that you feel is suitable for you to allow for the release of the crane back into service until an inspection for the safe continued use can be conducted?
Returned into active service...BUT revision of all crane operations and past life history to be conducted and a suitable maintenance programme promptly scheduled.
Crane has been removed from service and is now TAG OUT.
Is the Crane structure over 25 years old.
Has a 25 year inspection been completed
A Crane Gantry has a maximum of 25 year life span. After this time period the crane must be removed from service and be fully dismantled and internally inspected, all worn items wear items and fatigue points are to be replaced, repaired or modified to meet the latest edition of the Australian Standards covering that type of crane or just sold as scrap steel. This CRANE HAS BEEN TAGGED OUT and must not be used until remedial works have been completed. 7.4 ASSESSMENT FOR SUITABILITY FOR CONTINUED SAFE USE 7.4.1 Assessment for continued safe operation Cranes that have reached the end of their design life shall be assessed to ensure their suitability for continued use. Where the design life is unknown, this assessment should be carried out at 10-year intervals for the mechanical components and at 25-year intervals for the structure.
Please note that the working life of a Crane is a Maximum of 10 years from the date of first service, regardless of the frequency of use.
General Items
GENERAL ITEMS
Signage general
Compass signage
Crane free from deformations and damage.
Crows nest / service access
Access ladder condition
Any comments
Any sketch that may help.
Inspection technician to sign. All work has been done to comply with the relevant Australian Standards.
Time off site
Next routine inspection and service due
Customer to sign
This template was downloaded 24 times

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Related resources

Access a complete set of resources aimed at maximizing safety, quality, and operational excellence, including detailed guides, related templates, and real-world use cases.

Topic guides

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Frequently asked questions

What are the most common issues found during crane inspections?

The most frequent issues include worn wire ropes, damaged hooks, and malfunctioning limit switches. Oil leaks in gearboxes and excessive wear on motors are also common. With regular inspections, you can catch these problems early before they escalate into major repairs or safety hazards.

What components are often overlooked during crane inspections?

Cross-travel motors and couplings are often overlooked, even though play a critical role in crane operation. Inspecting the condition of sheaves and wire rope anchors is also vital but can be easily missed. Pay close attention to these components to avoid unexpected breakdowns and extend the crane’s service life.

How can I identify early signs of crane component wear?

Look for frayed wire ropes, rust on hooks, and unusual noises from motors or transmissions. Excessive vibrations during operation are often a red flag for component wear. Another method is checking lubricants for metal particles to reveal early wear on gears and bearings before visible damage occurs.

What should I do if a crane fails an inspection?

If a crane fails inspection, it should be immediately removed from service until repairs are made. Document the issues, assign tasks to address each problem, and schedule follow-up inspections. Prioritize safety-critical repairs to prevent accidents or further damage before making the crane available for operation again.


This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.
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