Forklift Pre-Operation Inspection Checklist PDF | Free Template

Forklift pre-operation inspection checklist PDF

About the Forklift pre-operation inspection checklist PDF

This forklift pre-operation inspection checklist PDF is a practical tool for performing critical safety checks before operating a forklift, leading to a safer and more efficient workplace. Material Handling and Logistics reports that 42% of all recorded injuries from forklifts are turnovers. By conducting thorough pre-operation inspections, you can minimize these risks, protect your team, and maintain compliance with safety regulations.

What sets this checklist apart is its focus on pre-use safety essentials, such as brakes, tires, and warning devices, tailored for regular operations. For broader needs, explore our forklift maintenance checklist or forklift safety checklist to complement your safety program.

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Preview of the template

Page 1

General

Operator's manual is on the forklift

All safety decals/nameplates are in place and legible

All lights are working

Tires are in good condition

Tire pressure is within recommended range

Forks are in good condition and securely attached

Hydraulic system has no leaks

Hydraulic system oil level is adequate

Hydraulic system has proper fluid type

Operator Compartment

Seat belt is in good condition

Operator seat is securely attached

All controls are clearly labeled and in good condition

Battery charge indicator is functioning

Hour meter is functioning

Parking brake is working properly

Service brake is operating effectively

Load Handling

Forks can be raised to full height

Tilt mechanism works properly

Attachment(s) are in good condition

Safety Devices

Back-up alarm is working

Horn is working

Fire extinguisher is charged and accessible

Frequently asked questions

How can businesses prevent forklift turnovers?

To prevent forklift turnovers, businesses should focus on proper training, load balancing, and maintaining equipment. Pre-operation inspections are vital for identifying tire issues, faulty brakes, or overloaded forklifts. Additionally, enforcing speed limits and ensuring operators follow safety protocols can significantly reduce the risk of turnovers and injuries.

What are the most common causes of forklift accidents?

The most common causes of forklift accidents include operator error, mechanical failures, poor load handling, and unsafe work environments. Turnovers, which account for 24% of accidents but 42% of injuries, are often linked to unstable loads or equipment issues. Regular inspections, operator training, and clear safety protocols can mitigate these risks.

Who is responsible for conducting forklift pre-operation inspections?

Typically, forklift operators are responsible for conducting pre-operation inspections at the start of their shift. However, safety managers or supervisors must ensure inspections are performed consistently and documented. This shared responsibility ensures compliance with OSHA regulations and helps maintain a safe work environment for all employees.

What happens if a forklift fails a pre-operation inspection?

If a forklift fails a pre-operation inspection, take it out of service immediately. The issue should be reported to the supervisor, and repairs must be completed before the forklift is used again. Using faulty equipment can lead to severe accidents, injuries, and major downtime.

This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.