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Explore our collection of 38 free preventive maintenance checklists

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Explore our collection of 38 free preventive maintenance checklists

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Forklift preventive maintenance checklist template

Forklift preventive maintenance checklist template

Track scheduled oil changes, hydraulic inspections, and filter replacements to prevent forklift breakdowns and reduce costly downtime.

Use this template
or download pdf
Forklift preventive maintenance checklist template

Track scheduled oil changes, hydraulic inspections, and filter replacements to prevent forklift breakdowns and reduce costly downtime.

Use this template
or download pdf

About the Forklift preventive maintenance checklist template

Our forklift preventive maintenance checklist template empowers you to proactively schedule and document essential maintenance tasks, helping you to extend equipment life and reduce downtime. Unlike daily or pre-operation checklists, this template targets long-term reliability. It covers tasks like fluid checks, brake inspections, and battery care so you can keep your fleet running smoothly.

As stated by the National Safety Council, forklift accidents lead to a median of 18 missed workdays per incident, which is significantly more than the national average for other workplace injuries. Proactive preventive maintenance is key to minimizing these disruptions and keeping your operations running smoothly. For daily inspections or operator training, you can explore our other specialized forklift templates.

Related categories

  • Health and safety management templates
  • Operational excellence templates
  • Warehouse templates
  • Maintenance templates
  • Safety templates
Preview of the template
Forklift Inspection
Tire Condition
Hydraulic Fluid Level
Hydraulic Hoses and Fittings
Forks
Load Backrest
Safety Devices (e.g. Horn, Lights, Alarms)
Operator Compartment
Overhead Guard
Parking Brake
Service Brake
Operator Checklist
Wear Seatbelt
Check for Overhead Clearance
Sound Horn at Blind Corners
Travel with Forks in Lowered Position
Avoid Sudden Stops and Sharp Turns
Report Any Issues Immediately

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Prepare your forklifts for safe operation with our comprehensive pre-operation inspection checklist. Identify potential issues, ensure compliance, and protect your team.
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Maintain your forklift batteries effectively with our comprehensive checklist. Identify potential issues, ensure compliance, and extend battery life.
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Related resources

Access a complete set of resources aimed at maximizing safety, quality, and operational excellence, including detailed guides, related templates, and real-world use cases.

Topic guides

Read in-depth guides covering key topics related to this article.

Forklift safety: A tactical guide for preventing workplace accidentsMaintenance management: How to level up your processesEquipment maintenance: A detailed guide to longevity and optimal performance
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Template collections

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17 powerful forklift inspection checklist templatesTop 27 free maintenance checklist templates10 free equipment preventive maintenance checklists
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Use cases

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Forklift inspection appMaintenance softwarePreventive maintenance softwareEquipment inspection software
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Other resources

Explore all the additional resources we offer to assist you in mastering this topic.

6 main types of maintenance5 benefits of preventive maintenance6 benefits of maintenance4 types of predictive maintenance for your business

Frequently asked questions

What is the most effective way to prevent forklift breakdowns in a warehouse operation?

The most effective way is to implement a systematic preventive maintenance program. This includes scheduled inspections, timely repairs, and regular servicing of critical components. Proactive maintenance helps you catch small issues before they escalate into breakdowns, which extends the lifespan of your equipment.

Why do forklift accidents cause so much downtime compared to other workplace injuries?

Forklift accidents cause more downtime because they typically involve heavy machinery and critical pathways in your facility. When an accident occurs, not only does the equipment need repairs, but the area often must be secured for investigations and cleanup. This disrupts operations, delays shipments, and can require retraining or new safety protocols before work resumes.

How can a business ensure compliance with OSHA forklift maintenance regulations?

To ensure compliance, businesses should follow OSHA’s guidelines for regular inspections and maintenance, keep detailed records of all maintenance activities, and promptly address any identified issues. You can use Lumiform to streamline recordkeeping and reminders, making it easier to meet regulatory requirements and avoid major fines.

Who should be responsible for managing forklift preventive maintenance in a large facility?

Typically, a maintenance supervisor, safety manager, or operations manager oversees forklift preventive maintenance. This role involves scheduling regular checks, assigning tasks to qualified technicians, and ensuring all maintenance is properly documented to maintain safety and compliance standards.


This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.
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