Forklift safety checklist template

The most common hazards include tip-overs from uneven loads or surfaces, collisions with pedestrians or structures, falling loads, and accidents during mounting/dismounting. Poor visibility, excessive speed, and improper training also contribute significantly to incidents. Focus on addressing these specific risks in your safety protocols to prevent the majority of accidents.

OSHA requires formal operator training before initial operation, followed by refresher training at least every three years. However, additional training is necessary after accidents, near-misses, or when introducing new equipment. Many safety-conscious organizations implement quarterly refreshers and monthly toolbox talks to reinforce safe practices and address emerging issues.

Maintain records of operator certifications, training dates, daily safety checklists, incident reports, and corrective actions taken. OSHA requires keeping these records for at least three years. Document safety meetings, toolbox talks, and refresher training sessions. This comprehensive documentation not only ensures compliance but provides valuable data for identifying recurring issues.

Immediately address the situation by stopping the unsafe operation. Document the specific violation and conduct a one-on-one coaching session with the operator. Check if additional training is needed or if the issue reflects a broader systemic problem. Follow up with observations to ensure the behavior has changed and consider whether similar issues exist with other operators.