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OSHA machine guarding checklist template

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Created by

Oti Francis

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Audit

Machine Guarding Safety Checklist

Is there a training program to instruct employees on safe methods of machine operation?

Is there adequate supervision to ensure that employees are following safe machine operating procedures?

Is there a regular program of safety inspection of machinery and equipment?

Are all machinery and equipment kept clean and properly maintained?

Is sufficient clearance provided around and between machines to allow for safe operations, set up and servicing, material handling and waste removal?

Are equipment and machinery securely placed and anchored, when necessary to prevent tipping or other movements that could result in personal injury?

Is there a power shut-off switch within reach of the operator’s position at each machine?

Can electric power to each machine be locked out for maintenance, repair, or security?

Are the noncurrent-carrying metal parts of electrically operated machines bonded and grounded?

Are foot-operated switches guarded or arranged to prevent accidental actuation by personnel or falling objects?

Are manually operated valves and switches controlling the operation of equipment and machines clearly identified and readily accessible?

Are all emergency stop buttons colored red?

Are all pulleys and belts that are within 7 feet (2.1336 meters) of the floor or working level properly guarded?

Are all moving chains and gears properly guarded?

Are splash guards mounted on machines that use coolant to prevent the coolant from reaching employees?

Are methods provided to protect the operator and other employees in the machine area from hazards created at the point of operation, ingoing nip points, rotating parts, flying chips, and sparks?

Are machinery guards secure and so arranged that they do not offer a hazard in their use?

If special hand tools are used for placing and removing material, do they protect the operator’s hands?

Are revolving drums, barrels, and containers required to be guarded by an enclosure that is interlocked with the drive mechanism, so that revolution cannot occur unless the guard enclosures are in place, so guarded?

Do arbors and mandrels have firm and secure bearings and are they free from play?

Are provisions made to prevent machines from automatically starting when power is restored after a power failure or shutdown?

Are machines constructed so as to be free from excessive vibration when the largest size tool is mounted and run at full speed?

If machinery is cleaned with compressed air, is air pressure controlled and personal protective equipment or other safeguards utilized to protect operators and other workers from eye and body injury?

Are fan blades protected with a guard having openings no larger than l/2 inch (1.2700 centimeters) when operating within 7 feet (2.1336 meters) of the floor?

Are saws used for ripping, equipped with anti-kickback devices and spreaders?

Are radial arm saws so arranged that the cutting head will gently return to the back of the table when released?

COMPLETION

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Frequently asked questions

How does proper machine guarding benefit your organization?

Proper machine guarding significantly enhances workplace safety. By adequately guarding all machinery, you protect your team from potential injuries caused by moving parts. Additionally, this not only reduces the risk of accidents but also minimizes downtime and potential legal liabilities. Moreover, a safe working environment boosts morale and productivity, reinforcing your organization’s commitment to employee well-being and safety standards.

What common challenges might your team encounter with OSHA machine guarding?

Your team might face challenges such as outdated guards, improper installation, or lack of awareness about specific guarding requirements. These issues can lead to safety violations and increased accident risks. To mitigate these challenges, regularly inspect and update machine guards. Additionally, provide ongoing training to your team to ensure they understand the importance and functionality of each guard, fostering a culture of safety and compliance.

How can your organization ensure compliance with OSHA machine guarding standards?

To ensure compliance, integrate regular machine inspections into your safety protocols. Assign qualified personnel to assess and maintain machine guards, ensuring they meet OSHA standards. Furthermore, encourage your team to report any issues or concerns immediately. By prioritizing these practices, your organization not only stays compliant but also demonstrates a proactive approach to safety, which can prevent costly fines and enhance workplace trust.

What steps should you take if your team identifies machine guarding issues?

When your team identifies machine guarding issues, act swiftly to address them. First, assess the issue’s severity and decide whether to shut down the machine. Next, collaborate with safety experts to repair or replace faulty guards. Moreover, implementing corrective actions promptly not only resolves the immediate problem but also prevents future incidents. This approach underscores your organization’s dedication to maintaining a safe work environment.

Oti Francis

Oti Francis is a versatile Content Writer specializing in B2B and B2C content. Passionate about using content to drive audience engagement, brand ROI, and business success, Oti excels in creating impactful, SEO-optimized materials. At Lumiform, they contribute to enhancing workflow automation and operational excellence, bringing creativity and strategic insight to every project.

This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.