Templates
OSHA crane inspection checklist

OSHA crane inspection checklist

Maintain crane safety and compliance with our detailed OSHA inspection checklist. Identify potential issues, ensure safety, and maintain high standards.

Use this template with Lumiform

The Lumiform application helps frontline teams uphold internal standards effortlessly.
  • Customize this template or build your own
  • Fill out templates via mobile app
  • Assign and track corrective actions
  • Get reports and analyse your data
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OSHA crane inspection checklist

Maintain crane safety and compliance with our detailed OSHA inspection checklist. Identify potential issues, ensure safety, and maintain high standards.

Use this template with Lumiform

The Lumiform application helps frontline teams uphold internal standards effortlessly.
  • Customize this template or build your own
  • Fill out templates via mobile app
  • Assign and track corrective actions
  • Get reports and analyse your data
Prices start from ░░░ per month
Book a demo
Learn more
or Download template as PDF

Keep your crane operations OSHA-compliant with this comprehensive inspection checklist. According to the Bureau of Labor Statistics, crane-related incidents account for approximately 42 deaths annually in the construction industry. This template helps you prevent such tragedies by guiding you through all required inspection points for different crane types, while including overhead, mobile, and tower cranes.

The checklist is organized by inspection frequency (pre-shift, monthly, annual) and includes specific sections for mechanical components, structural elements, and safety devices. Whether you’re facing an upcoming safety audit or implementing preventive maintenance protocols, this template provides the structure needed to maintain compliant documentation

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Preview of the template
Page 1
General Information
Crane ID/Serial Number
Crane Make/Model
Crane Capacity (tons)
Inspection Date
Inspector Name
Structural Components
Boom - Condition of structural members
Boom - Presence of cracks, damage, deformation
Jib - Condition of structural members
Jib - Presence of cracks, damage, deformation
Mast/Tower - Condition of structural members
Mast/Tower - Presence of cracks, damage, deformation
Crane Base - Condition of structural members
Crane Base - Presence of cracks, damage, deformation
Mechanical Components
Hoist Ropes - Proper reeving
Hoist Ropes - Condition (no broken wires, kinks, etc.)
Hook - Condition (no cracks, deformation, etc.)
Hook - Latch operation
Sheaves - Condition (no excessive wear, cracks, etc.)
Gears/Bearings - Condition (no excessive wear, noise, etc.)
Clutches/Brakes - Proper operation
Safety Devices
Boom Angle Indicator - Presence and function
Load Moment/Overload Indicator - Presence and function
Anti-Two Block Device - Presence and function
Crane Level Indicator - Presence and function
Other Checks
Operator's Manual - Present on crane
Safety Labels/Decals - Legible and in place
Baseline/Periodic Load Test - Performed as required
Inspection/Test Records - Available and up-to-date

Frequently asked questions

What specific OSHA regulations does this crane inspection checklist cover?

This checklist addresses requirements from OSHA standards 1926.1412 for construction cranes and 1910.179 for general industry overhead cranes. It ensures compliance with inspection frequency requirements (daily/pre-shift, monthly, and annual) and also covers all mandated inspection points for mechanical components, safety devices, and structural elements.

What are the key components that need inspection on an overhead crane?

Key inspection points include the hoist mechanisms, wire ropes and chains, hooks and attachment points, braking systems, control mechanisms, limit switches, electrical components, warning devices, and also structural elements. The checklist guides you through each component systematically to ensure nothing is missing during routine inspections.

How should inspection results be documented to maintain OSHA compliance?

Document inspection date, crane identifier, inspector name and qualifications, specific items inspected, deficiencies found, corrective actions taken, and verification of repairs. The checklist provides designated spaces for all required documentation. OSHA requires these records are in place for varying periods depending on inspection type, typically at least 3-12 months.

What are the main differences between mobile crane and tower crane inspection requirements?

Mobile crane inspections focus on outriggers, hydraulic systems, carrier vehicle components, and boom assemblies. Tower crane inspections emphasize structural integrity, foundation stability, tie-ins, climbing mechanisms, and also counterweight systems. The checklist includes specific sections for each crane type to ensure proper evaluation to all unique components.

This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.