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OSHA facility inspection checklist template

OSHA facility inspection checklist template

Ensure your facility meets OSHA standards with our detailed inspection checklist. Identify hazards, ensure compliance, and maintain a safe environment. Download your free PDF from Lumiform today!

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OSHA facility inspection checklist template

Ensure your facility meets OSHA standards with our detailed inspection checklist. Identify hazards, ensure compliance, and maintain a safe environment. Download your free PDF from Lumiform today!

Use this template with Lumiform

The Lumiform application helps frontline teams uphold internal standards effortlessly.
  • Customize this template or build your own
  • Fill out templates via mobile app
  • Assign and track corrective actions
  • Get reports and analyse your data
Prices start from ░░░ per month
Book a demo
Learn more
or Download template as PDF

The OSHA facility inspection checklist template delivers a comprehensive evaluation system designed for safety professionals in industrial environments. Created for facility managers and safety coordinators, this template covers all major OSHA compliance areas from emergency preparedness to hazard communication. When a distribution center identified inadequate lockout/tagout procedures during a self-inspection, they were able to implement corrective actions before an incident occurred.

The template’s organized structure guides you through each inspection area methodically, helping identify non-compliant conditions that could lead to citations. With workplace safety violations averaging $13,653 per serious citation in recent years, this template provides crucial protection for both your workforce and your bottom line.

Related categories

  • Risk management and compliance templates
  • General templates
  • Risk assessment templates
Preview of the template
Page 1
General Information
Facility Name
Address
Inspection Date
Inspector(s)
Posting and Recordkeeping
OSHA poster displayed in a prominent location
OSHA 300 log up-to-date and posted
OSHA 301 incident report forms available
Injury/illness summary (OSHA 300A) posted during required period
Safety and Health Program
Written safety and health program available
Employees aware of and follow program requirements
Management commitment and employee involvement
Hazard identification and control methods in place
Training program in place for employees
Program evaluated and updated regularly
General Safety
Aisles and exit routes unobstructed
Adequate lighting in all work areas
Floors clean, dry, and in good condition
Stairs and ramps in good condition
Guardrails provided on elevated surfaces
Proper ventilation in all work areas
Fire Safety
Fire extinguishers readily available and inspected
Exits clearly marked and unobstructed
Fire alarm system tested and operational
Flammable/combustible materials properly stored
Machine Guarding
All moving parts of machinery guarded
Guards in place and functioning properly
Employees trained on proper machine guarding
Electrical Safety
Electrical panels and disconnects accessible
Electrical cords in good condition
Extension cords used appropriately
GFCI protection provided for outdoor/wet areas
Hazard Communication
Written hazard communication program available
Inventory of hazardous chemicals maintained
Safety data sheets (SDS) readily accessible
Employees trained on hazard communication
Personal Protective Equipment (PPE)
PPE hazard assessment conducted
Appropriate PPE provided and used
PPE training provided to employees
Comments/Corrective Actions
List any issues found and corrective actions needed

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Related resources

Access a complete set of resources aimed at maximizing safety, quality, and operational excellence, including detailed guides, related templates, and real-world use cases.

Topic guides

Read in-depth guides covering key topics related to this article.

OSHA regulations: A compliance guide for professionalsFacility management: Best practices for operational excellenceSafety audit: A comprehensive guide to proactive risk managementConfined space safety: A dive into effective practices
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Template collections

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Best 27 free OSHA inspection checklist templatesTop 31 free inspection checklist templates21 free compliance audit checklist templates6 best free facility management checklists for compliance
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OSHA compliance softwareFacility management softwareCompliance audit softwareForklift inspection app
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Other resources

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5 Types of workplace hazardsOSHA: Fatal four construction hazardsHow to write a workplace safety policy4 benefits of safety management and how to communicate them

Frequently asked questions

What should I include in an OSHA facility inspection checklist?

Your OSHA facility inspection checklist should include sections for walkways and exits, fire safety equipment, machine guarding, electrical systems, hazardous materials storage, personal protective equipment, and required safety documentation. Focus on areas specific to your facility’s operations and include space for documenting deficiencies, corrective actions, and follow-up verification. Regular updates ensure your checklist remains aligned with current OSHA standards.

Who should be responsible for completing the OSHA facility inspection checklist?

The OSHA facility inspection checklist should be completed by your safety manager or designated safety officer who understands regulatory requirements. For objectivity, consider rotating inspectors or creating teams with representatives from different departments. Including workers from the areas being inspected provides valuable operational insights, while management participation demonstrates commitment to safety compliance across all levels of your organization.

How can I address deficiencies found during an OSHA facility inspection?

Address deficiencies found during your OSHA facility inspection by prioritizing hazards based on severity and potential impact. Assign specific responsibility for each corrective action with clear deadlines. Document your plan and track progress through completion. For complex issues requiring significant resources, implement temporary controls while developing permanent solutions. Follow up with verification inspections to ensure corrections remain effective.

How should I train employees to participate in OSHA facility inspections?

Train employees for OSHA facility inspections by explaining the purpose and benefits of the process, teaching them to recognize hazards specific to their work areas, and providing practice with the checklist format. Show examples of compliant and non-compliant conditions using photos from your facility. Encourage them to report hazards they observe daily, not just during formal inspections.


This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.
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