Free Roll Form Pallet Racking Checklist Template

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Roll form pallet racking checklist template

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Use this template with Lumiform

The Lumiform application helps frontline teams uphold internal standards effortlessly.

Customize this template or build your own
Fill out templates via mobile app
Assign and track corrective actions
Get reports and analyse your data

Prices start from ░░░ per month

Book a demo

Learn more

This roll form pallet racking checklist template focuses on the specific safety requirements of cold-rolled steel racking systems in warehouses and distribution centers. You’ll be able to systematically verify critical components—from upright frame plumbness to safety clip installation—ensuring your storage infrastructure remains safe and compliant.

As highlighted by the Texas Department of Insurance, improper racking practices play a significant role in warehouse accidents. When you implement regular inspections using this template, you can identify early warning signs like beam deflection or damaged bracing before they become serious safety incidents that could harm personnel.

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Preview of the template

Page 1

General Inspection

Are the aisles clear and free of obstructions?

Are the load capacities clearly marked?

Are all frame members free of damage?

Rack Uprights

Are the upright frames plumb and in good condition?

Are all anchor bolts secure and in good condition?

Are the baseplate connections secure?

Beams

Are the beams level and secure?

Are the beam connectors in good condition?

Are the safety clips installed and in good condition?

Decking

Is the decking in good condition?

Are the deck supports secure?

Are the deck panels evenly spaced?

Bracing

Are all diagonal, horizontal, and sway braces installed and secure?

Are the brace connections secure?

Safety

Are the proper safety signs and labels installed?

Are all safety devices (e.g. rack protectors, column guards) in good condition?

Are aisles and walkways clear of obstructions?

Frequently asked questions

Who should be responsible for completing the roll form pallet racking checklist?

Your warehouse safety manager or a trained supervisor should oversee the inspection process. However, forklift operators and warehouse staff should also be trained to recognize and report damage. Creating a culture of safety awareness ensures potential issues are caught between formal inspections.

What should I do if I find damaged roll form pallet rack components?

Immediately offload the affected rack section and place visible warning signs. Document the damage using the checklist and photographs. Then contact a qualified rack repair specialist or the manufacturer for proper replacement parts. Never attempt makeshift repairs on load-bearing rack components.

What training do staff need to properly use this roll form pallet racking checklist?

Provide training on identifying common rack damage types, understanding load capacity limits, and recognizing when to escalate concerns. Staff should understand the difference between superficial damage and structural issues. Include hands-on practice inspecting various rack components and documenting findings correctly using the checklist.

This template, developed by Lumiform employees, serves as a starting point for businesses using the Lumiform platform and is intended as a hypothetical example only. It does not replace professional advice. Companies should consult qualified professionals to assess the suitability and legality of using this template in their specific workplace or jurisdiction. Lumiform is not liable for any errors or omissions in this template or for any actions taken based on its content.